1. Product introduction
CZ series standard
petrochemical process pumps (i.e. CZ chemical pump, petrochemical pump)
are horizontal, single-stage, single suction centrifugal pumps; Its size
and performance comply with DIN24256/ISO2858 standard. The performance
range of CZ series standard chemical pump covers all the performances of
IH series standard chemical pump, and its efficiency, cavitation
performance and other indicators are superior to IH type pump.
2. Product pictures
3. Scope of application
CZ series standard
petrochemical process pumps (i.e. CZ chemical pumps, petrochemical
pumps) can transport low or high temperature liquids; Neutral or
corrosive liquid; Clean or liquid containing solid particles.
Particularly suitable for: chemical and petrochemical industries;
Refinery; Paper mills and pulp industry; Grain production industry.
CZ
series standard petrochemical process pumps (viz. CZ chemical pumps and
petrochemical pumps) mainly transport inorganic and organic acids such
as sulfuric acid, nitric acid, hydrochloric acid and phosphoric acid at
various temperatures and concentrations.
2. Alkaline solutions such as sodium hydroxide and sodium carbonate at various temperatures and concentrations.
3. Various salt solutions.
4. Various liquid petrochemical products and organic compounds,
5. Other corrosive raw materials and products.
6. At present, the corrosion resistant materials of our company can meet the requirements of the above media.
Performance range: flow: 3.2-2000m3/h; lift: 7-160m; working pressure: 2.5MPa; working temperature: - 80-300 ℃
Note: When ordering, please provide the details of the media to be transported.
4. Product Features
The
pressure acting on the shaft seal is balanced by the balance hole on
the auxiliary blade or impeller. The shaft seal can be either a soft
packing seal (which can be cooled or not) or a single or double end
non-equilibrium mechanical seal of various structures. The ball bearing
is durable and the shaft diameter is sufficient to ensure smooth
operation. The pump body of some specifications is designed as a double
screw shell to balance the radial force. The bearing frame, including
shaft, impeller, stuffing box, etc., forms a combined part, so that the
pump body does not need to be removed from the pipe during maintenance
(if the extended coupling is used, the motor does not need to be
removed). The flange design adopts PN16 and PN25 (according to the
difference of materials).
5. Use needs
(1) Regularly fill the bearing box with high-quality calcium base grease and replace the wearing parts
(2) If cavitation occurs when the pump is running, it must be stopped within 1 minute.
(3) When the pump is shut down for a long time, the inner flow passage of the pump shall be cleaned.
(4)
If the power is cut off suddenly when the pump is running, the power
must be turned off immediately and the outlet valve must be closed.
(5)
The noise of the pump is ≤ 95dB. In case of vibration and noise, the
pump should be shut down for inspection and troubleshooting before
operation.
(6) The pump shall be used under suction, and the pump
shall be filled or vacuumized before starting; The pump is used under
the condition of reverse filling. Before starting, the pump shall be
filled with the infusion fluid. After the air in the pump is expelled,
the gate valve of the discharge pipe shall be closed.
6. Detailed Performance Parameters of CZ Standard Chemical Pump
CZ Standardized Chemical Process Pump
The CZ Standardized Chemical Process Pump is a high-performance, reliable pump designed for industrial chemical processing applications. Engineered with durable materials and standardized components, the pump ensures consistent flow, stable pressure, and long-term operational efficiency. Its design is optimized for handling corrosive liquids, acids, alkalis, and industrial chemical solvents, making it ideal for chemical plants, pharmaceutical production, and industrial process systems.
Product Overview
The CZ Standardized Chemical Process Pump is widely recognized for its modular design, high reliability, and ease of maintenance.
Key Features:
Standardized components for quick replacement and easy maintenance
Corrosion-resistant materials for long-term durability in chemical environments
High-efficiency hydraulic design for energy-saving operation
Compact and modular structure suitable for diverse installation setups
Compliance with international safety and performance standards
Typical Applications:
Acid and alkali transfer in chemical processing plants
Pharmaceutical solution circulation
Industrial wastewater and neutralization systems
Chemical solvent transfer in petrochemical operations
Usage and Operational Guidelines
To ensure optimal performance and longevity, proper usage and operational procedures must be followed.
Installation Instructions
Mount the pump on a level, vibration-free foundation.
Align the pump shaft with the motor to prevent wear.
Connect suction and discharge lines, ensuring no air leaks are present.
Confirm that electrical connections comply with local regulations.
Install any required valves, gauges, and safety devices according to manufacturer guidelines.
Startup Procedure
Verify the pump and pipeline are free from debris.
Prime the pump to avoid dry running.
Gradually start the motor and monitor flow rate, pressure, and motor load.
Check for unusual vibrations or noise, and stop immediately if abnormalities occur.
Operational Tips
Avoid running the pump dry to prevent seal and impeller damage.
Maintain stable operating conditions to reduce wear and energy consumption.
Record operating data regularly for performance monitoring and troubleshooting.
Maintenance Tips
Regular maintenance and inspection are crucial for maximizing the life of the CZ Standardized Chemical Process Pump.
Maintenance Schedule
| Component | Maintenance Frequency | Inspection Method |
|---|
| Mechanical Seals | Every 3 months | Check for leaks or wear |
| Impeller and Casing | Every 6 months | Inspect for corrosion or damage |
| Bearings | Every 6 months | Lubricate and check alignment |
| Motor and Electrical System | Annually | Inspect insulation and connections |
| Overall Pump Performance | Monthly | Record flow, pressure, and vibration data |
Cleaning and Lubrication
Clean impeller and casing with compatible solvents.
Lubricate bearings according to manufacturer specifications.
Avoid using abrasive cleaning methods that can damage pump surfaces.
Upgrade and Improvement Options
The CZ Standardized Chemical Process Pump offers several upgrade paths to enhance performance and meet evolving industrial requirements.
Upgrade Options
High-efficiency impellers to improve flow rate and reduce energy consumption.
Enhanced sealing systems for better leak prevention in aggressive chemical environments.
Explosion-proof motor options for hazardous chemical operations.
Variable frequency drive (VFD) integration for precise flow control and energy savings.
Advanced monitoring sensors for real-time performance data and predictive maintenance.
Benefits of Upgrades
Increased operational efficiency
Reduced downtime and maintenance costs
Improved safety and compliance with industrial standards
Extended service life of pump components
Core Advantages
The CZ Standardized Chemical Process Pump delivers significant advantages over conventional pumps, making it an ideal choice for chemical processing applications.
1. Material Durability
Constructed with corrosion-resistant alloys and composite materials, the pump withstands aggressive chemicals, reducing replacement frequency.
2. Standardization
Interchangeable components simplify maintenance and reduce the need for specialized parts.
3. Operational Efficiency
4. Safety Compliance
Designed according to international safety standards, including pressure, electrical, and chemical exposure requirements.
5. Ease of Maintenance
Quick access to impellers, seals, and bearings.
Reduced downtime for routine inspections.
Lower operational and maintenance costs.
Conclusion
The CZ Standardized Chemical Process Pump is a robust, reliable, and efficient solution for industrial chemical transfer. Its standardized design, corrosion-resistant materials, and modular structure ensure long-term reliability and ease of maintenance.
By following proper installation, operational, and maintenance guidelines, industrial operators can maximize pump performance, reduce downtime, and maintain safe and efficient chemical processing operations.
Whether for acid transfer, pharmaceutical solutions, or industrial wastewater systems, the CZ pump delivers consistent, reliable, and energy-efficient performance in demanding chemical environments.
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