Installation dimensions of the pump (dimensions at fixed speeds, installation dimensions for specific speeds are attached when ordering)
G-type single screw pump is a kind of internal meshing closed screw pump, which belongs to the rotor type positive displacement pump. Because this pump has strong adaptability to the medium, stable flow, good suction performance and small pressure pulsation, it can transport various In addition to the flowing medium, it can also transport highly viscous media, media containing hard suspended particles or solid particles, and media containing fibers. It has good adjustment performance, wide range and high efficiency. Therefore, it is used in environmental protection, ships, petroleum, medicine , daily chemicals, food, brewing, construction, mining, chemistry, printing, paper, power plants, boilers and other industries are widely used.
The single screw pump is an internal meshing rotary positive displacement pump. The main working parts are the eccentric screw (rotor) and the fixed bushing (stator), due to the special geometry of the rotor and stator. Several separate sealed chambers are respectively formed, and the operation of the rotor transports the medium in each sealed chamber from the suction end to the extrusion end continuously, at a uniform speed and with a constant volume. Due to these characteristics, the single screw pump is especially suitable for the following conditions;
1. Conveying high viscosity medium;
2. Conveying media containing solid particles or fibers;
3. Continuous, stable pressure and no periodic pressure fluctuations are required;
4. The agitation is required to be small without destroying the inherent structure of the conveyed medium;
5. Low noise.
pump structure
Scope of application As a general-purpose pump, the flow rate of the single-screw pump can be changed according to the requirements, the running speed can be high or low, and the outlet pressure can increase with the increase of the pump stages. Scope and industry wide application:
1. Environmental protection: transportation of industrial sewage, domestic sewage, sludge water containing solid particles and short fibers, especially suitable for oil-water separators, plate and frame filter presses and other equipment;
2. Shipbuilding industry: transportation of wheel bottom cleaning, oily water, oil residue, oily sewage and other media;
3. Petroleum industry: transporting crude oil, a mixture of crude oil and water, a mixture of coal gas and water, injecting polymers into the formation, etc., thereby reducing the cost of mechanical oil recovery and coal gas mining, and increasing oil port recovery ;
4. Medicine and daily chemicals: transportation of various viscous slurries, emulsions, and various ointments and cosmetics;
5. Food canning industry: transportation of various viscous starch, cooking oil, honey, syrup, fruit pulp, butter, fish and meat mill and its leftovers;
6. Brewing industry: various fermented viscous slurries, concentrated distiller's grains, grain products, various sauces, slurries and liquids containing massive solids, etc.;
7. Construction industry: spraying and conveying of cement mortar, lime mortar, paint and other pastes;
8. Mining industry: the groundwater and sludge water containing solid particles in the mine are discharged to the ground;
9. Chemical industry: various suspensions, oils, various colloids, various adhesives;
10. Printing and paper industry: conveying high viscosity ink, PVC polymer plastic paste for wallpaper, pulp of various concentrations, and short fiber pulp.
11. Industrial boilers, power plants: transportation of coal-water slurry.
Performance table of single screw pump
Performance parameters at fixed speed
How the pump is driven
Single screw pump with the basic characteristics of rubber
Single screw pump according to the medium selection of stator rubber
Single stage, by the gear change speed, electromagnetic adjustment motor and gear change speed or stepless speed motor and gear change speed performance parameters
Double stage, by the gear change, electromagnetic adjustment motor and gear change or stepless speed change motor and gear change performance parameters
Performance parameters of single and double stage coal water slurry pump
G series single screw pump: Complete Guide for Industrial Applications
Introduction
The G Series Single Screw Pump is a high-performance pump designed for precise, efficient, and reliable transfer of viscous liquids, oils, and chemicals. With robust construction, low pulsation operation, and energy-efficient performance, these pumps are widely used in chemical processing, food production, lubrication systems, and other demanding industrial environments. This guide provides a comprehensive overview of user feedback, energy-saving benefits, inspection and testing standards, and transportation requirements.
H2: User Feedback and Applications
H3: Industrial Applications
The G Series Single Screw Pump is suitable for a wide range of industries:
Chemical Industry: Safe handling of corrosive and viscous chemicals.
Food Processing: Efficient transfer of syrups, oils, and other food-grade fluids.
Petroleum and Lubrication: High-performance oil transfer for refineries and machinery.
Pharmaceuticals: Smooth, contamination-free fluid transfer for sensitive processes.
H3: Customer Feedback Highlights
Based on surveys and user reviews:
Reliability: Users report consistent operation with minimal downtime.
Ease of Maintenance: Simple design allows for quick disassembly and cleaning.
Durability: Long service life even under high-viscosity fluid applications.
Operational Efficiency: Low noise and smooth flow reduce vibration and energy use.
| Feedback Category | Rating (1-5) | Comments |
|---|
| Reliability | 4.8 | Minimal downtime, consistent performance |
| Ease of Maintenance | 4.6 | Quick disassembly and cleaning |
| Durability | 4.7 | Handles viscous liquids without wear |
| Efficiency | 4.5 | Low pulsation, reduced energy consumption |
H2: Energy-Saving and Efficiency
H3: Low Power Consumption
The G Series Single Screw Pump is designed to reduce energy usage while maintaining high volumetric efficiency. Features include:
Low Friction Rotor: Reduces mechanical losses.
Optimized Gear Ratio: Ensures efficient torque transfer.
Variable Speed Drive Compatibility: Allows energy consumption adjustment based on process requirements.
H3: Environmental Benefits
Reduced electricity usage lowers carbon footprint.
Low pulsation design minimizes fluid waste.
Durable construction reduces the need for frequent replacements, contributing to sustainable operations.
H3: Performance Data Table
| Parameter | Specification | Energy Benefit |
|---|
| Flow Rate | Up to 500 m³/h | Smooth flow reduces pump cycling |
| Pressure | Up to 10 bar | Optimized for minimal energy loss |
| Power Consumption | 1.5–15 kW | High efficiency at various speeds |
| Noise Level | <75 dB | Reduces operational energy for noise control |
H2: Inspection and Testing Standards
H3: Quality Assurance
G Series Single Screw Pumps undergo rigorous quality checks to ensure reliability and compliance with industrial standards:
ISO 9001 Certification: Ensures consistent manufacturing quality.
Hydrostatic Testing: Verifies pressure resistance and leak-proof design.
Material Verification: Confirms corrosion resistance and suitability for chemical applications.
H3: Testing Procedures
Visual Inspection: Check for defects, surface finish, and proper assembly.
Pressure Testing: Test at 1.5 times maximum rated pressure to ensure safety.
Flow Accuracy Verification: Confirm that actual flow matches design specifications.
Noise and Vibration Testing: Ensure low operational noise and vibration levels.
| Test Type | Standard | Requirement |
|---|
| Hydrostatic Pressure | ISO 9901 | 1.5 × rated pressure |
| Flow Accuracy | Manufacturer Spec | ±2% deviation |
| Noise | IEC 60034 | <75 dB |
| Vibration | ISO 10816 | Within allowable limits |
H2: Transportation Requirements
H3: Packaging for Shipment
Pumps are packed in robust wooden crates or reinforced cartons.
Foam or padding is used to protect sensitive components like the rotor and gearbox.
For overseas shipping, additional waterproof wrapping is recommended to prevent moisture damage.
H3: Handling Precautions
Use forklifts or cranes for heavy units; avoid dragging or dropping.
Protect the pump from shock and vibration during transit.
Store in a dry, clean environment until installation.
H3: Shipping Documentation
Packing list and instruction manual included.
Material certificates and inspection reports for compliance verification.
Warranty information and service contact details provided.
H2: Installation Guidelines (Summary)
H3: Pre-Installation Checks
Confirm piping compatibility and correct orientation.
Verify the foundation and mounting support for weight and alignment.
Ensure electrical connections (if applicable) are compliant with local standards.
H3: Installation Steps
Mount the pump securely on a stable base.
Connect inlet and outlet piping using appropriate flanges or couplings.
Align the pump shaft with driver (motor or gearbox).
Check and fill lubrication oil if required.
Perform trial run and verify smooth operation, flow rate, and pressure.
H2: Advantages of G Series Single Screw Pump
| Advantage | Description |
|---|
| High Efficiency | Smooth, continuous flow reduces energy loss |
| Durability | Handles viscous and abrasive fluids with minimal wear |
| Easy Maintenance | Simple design allows quick disassembly and cleaning |
| Low Noise & Vibration | Suitable for industrial environments requiring low operational impact |
| Versatile Applications | Compatible with chemicals, food-grade fluids, oils, and more |
H2: Conclusion
The G Series Single Screw Pump provides industrial users with a reliable, energy-efficient, and versatile solution for transferring viscous liquids, oils, and chemicals. Its durable construction, low maintenance requirements, and high efficiency make it ideal for chemical processing, food production, lubrication systems, and other demanding environments. By following inspection standards, transportation precautions, and proper installation practices, industries can maximize pump performance, operational efficiency, and safety.
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