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KYB-50 diesel engine with flow meter

    KYB-50 diesel engine with flow meter

    The KYB-50 Diesel Engine with Flow Meter is a high-performance industrial engine system designed for precise fuel management and efficient operation. Equipped with a built-in high-accuracy flow meter, this diesel engine enables real-time monitoring of fuel consumption, ensuring optimal efficiency, reduced operational costs, and reliable performance. Ideal for construction equipment, generators, agricultural machinery, and industrial applications, the KYB-50 Diesel Engine with Flow Meter delivers durable, energy-efficient, and low-maintenance operation, making it a trusted solution for industri...
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For Diesel, Gasoline, Kerosene, engine oil and etc.

It's easy to move with wheels.

Diesel engine driven, apply for wild circumstances.

Quick coupling, easy connect.

With Flow meter used for a Mobile fuel unit.



Model

DKYB-40DKYB-50DKYB-65DKYB-80

Dia(mm)

40/4050/5065/6580/80
Max Flow
20m³/H
25m³/H32m³/H35m³/H
Diesel Engine178FS/3.7kw186FS/5.7kw
Speed10000rpm8000rpm
Pump MaterialCasting Iron
Flow Meter
OGM and LC flow meter for option



Theory

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KYB-50 diesel engine with flow meter: Complete Technical Guide

Introduction

The KYB-50 Diesel Engine with Flow Meter is a high-performance industrial engine system engineered for precision fuel management and reliable power output. Combining a robust KYB-50 diesel engine with an integrated high-accuracy flow meter, this solution allows operators to monitor fuel consumption in real-time, optimize efficiency, and reduce operational costs.

Ideal for construction machinery, generators, agricultural equipment, and industrial applications, the KYB-50 Diesel Engine with Flow Meter ensures durable operation, energy efficiency, and low maintenance, making it a trusted choice for industrial operators requiring consistent and controlled engine performance.

This guide covers quick installation, daily maintenance, energy efficiency benefits, and after-sales support, providing engineers, operators, and procurement specialists with comprehensive insights.


Key Features and Advantages

Main Features

  1. Integrated Flow Meter

    • Allows precise real-time monitoring of fuel consumption.

    • Enables data-driven operational decisions, improving efficiency and reducing wastage.

  2. High-Performance Diesel Engine

    • KYB-50 delivers reliable power output across various industrial workloads.

    • Designed to handle high-load, continuous operation environments.

  3. Energy Efficiency

    • Optimized fuel injection and combustion efficiency reduce fuel consumption.

    • Reduces operational costs and environmental impact.

  4. Durable Construction

    • Engine components made from high-strength alloys and industrial-grade materials.

    • Designed to withstand vibration, dust, and varying temperatures in industrial settings.

  5. Low Maintenance

    • Modular engine components and easy-access flow meter reduce downtime for inspections and repairs.

    • Built-in alerts for fuel anomalies or performance deviations improve operational safety.


KYB-50 diesel engine with flow meter

Quick Installation Guide

Pre-Installation Checklist

  1. Verify all components: engine, flow meter, control panel, mounting brackets, fuel lines, and cables.

  2. Ensure the installation site is level, stable, and accessible for future maintenance.

  3. Confirm fuel supply compatibility with engine specifications.

  4. Check electrical connections and grounding requirements.

Installation Steps

  1. Mounting the Engine

    • Secure the KYB-50 engine using the provided brackets and bolts.

    • Ensure proper alignment with the driven equipment or generator coupling.

  2. Connecting the Flow Meter

    • Install the flow meter in-line with fuel supply to ensure accurate readings.

    • Use appropriate threaded or flanged connections to prevent leaks.

  3. Electrical Connections

    • Connect control cables to the engine and monitoring system according to the wiring diagram.

    • Verify grounding and compliance with local electrical standards.

  4. Initial Fuel System Check

    • Fill the fuel tank and open all valves gradually.

    • Check for leaks or blockages and confirm that the flow meter is reading fuel movement accurately.

  5. System Start-Up

    • Start the engine following the manufacturer’s recommended sequence.

    • Monitor fuel flow and engine performance for stability and efficiency.


Daily Maintenance Guidelines

Routine Inspections

  • Fuel Filter: Inspect and replace every 250 hours of operation.

  • Engine Oil: Check daily; change every 500 hours or per operational load.

  • Cooling System: Verify coolant levels and inspect hoses weekly.

  • Flow Meter Sensor: Clean periodically to ensure accurate readings.

Monthly Maintenance Tasks

TaskActionPurpose
Engine AlignmentInspect mounting boltsPrevent vibrations and mechanical wear
Fuel LinesCheck for cracks or leaksEnsure safety and prevent fuel loss
Battery & ElectricalTest voltage and connectionsPrevent operational interruptions
Air FilterClean or replaceMaintain combustion efficiency
Flow Meter CalibrationVerify readingsEnsure accurate fuel monitoring

Tip: Following a preventive maintenance schedule extends engine lifespan and ensures reliable operation.


Energy Efficiency and Operational Benefits

Fuel Consumption Optimization

  • The integrated flow meter enables real-time monitoring, allowing operators to adjust load and operating parameters for maximum fuel efficiency.

  • Data from the flow meter can be integrated into automation systems to reduce fuel waste and operational costs.

Reduced Operational Costs

  • High-efficiency diesel combustion reduces fuel expenditure.

  • Reliable components and low-maintenance design reduce downtime and repair costs.

Environmental Benefits

  • Optimized fuel use decreases CO₂ and particulate emissions.

  • Reduced waste and precise fuel control comply with modern environmental standards.


Troubleshooting Guide

IssuePossible CauseRecommended Action
Engine Fails to StartLow battery, fuel supply issueCheck battery voltage, confirm fuel delivery
Flow Meter InaccuracySensor obstruction or misalignmentClean sensor, verify installation orientation
OverheatingCoolant level low, blocked radiatorRefill coolant, clean radiator fins
Excessive Fuel ConsumptionEngine overload or improper fuel qualityAdjust load, use recommended fuel
Vibration or NoiseLoose mounts or worn componentsTighten bolts, inspect engine parts

Tip: Always deactivate the engine and relieve system pressure before conducting troubleshooting or maintenance.


After-Sales Support

Technical Assistance

  • 24/7 Hotline: Immediate support for operational issues.

  • Remote Monitoring and Diagnostics: Engineers can analyze engine performance via secure remote access.

  • On-Site Service: Professional technicians available for installation, maintenance, and troubleshooting.

Documentation and Training

  • Operation manuals and quick-start guides included with each engine.

  • Operator training programs ensure safe and efficient use.

  • Maintenance logs and troubleshooting charts provided to maximize uptime.

Warranty and Compliance

  • Standard industrial warranty covers manufacturing defects and performance issues.

  • Compliant with ISO 9001 and local safety standards for industrial diesel engines.


Technical Specifications

SpecificationStandard ValueOptional Upgrade
Engine Power50 kWHigh-power variants
Fuel TypeDieselBiodiesel-compatible models
Operating Speed1500 – 3000 RPMAdjustable with VFD
Fuel Flow Rate0.5 – 50 L/hHigh-precision ±0.5% flow meter
Temperature Range-10°C to 45°CExtended range models
Protection ClassIP54 / IP65Explosion-proof IP66 optional
Noise Level<85 dBLow-noise enclosure option

Advantages of KYB-50 Diesel Engine with Flow Meter

  1. Integrated Fuel Monitoring: Real-time flow measurement enhances operational efficiency.

  2. Reliable Power Output: Consistent diesel engine performance for industrial workloads.

  3. Energy and Cost Savings: Optimized fuel use reduces operational costs.

  4. Durable and Robust: Built for harsh industrial environments.

  5. Low Maintenance: Modular design and easy sensor access reduce downtime.

  6. Versatile Applications: Suitable for construction, agricultural, power generation, and industrial fluid systems.


SEO-Optimized Product Description (Meta)

The KYB-50 Diesel Engine with Flow Meter is a high-performance industrial engine system designed for precision fuel management, energy efficiency, and reliable operation. Equipped with a built-in flow meter for real-time monitoring, this engine is ideal for generators, construction equipment, agricultural machinery, and industrial applications. The KYB-50 offers durable construction, low maintenance, and optimized fuel efficiency, making it a trusted solution for consistent and controlled industrial power output.


Conclusion

The KYB-50 Diesel Engine with Flow Meter provides a complete industrial solution for operators requiring precision fuel monitoring and reliable diesel power. Following the installation, maintenance, and operational recommendations ensures maximum efficiency, long-term durability, and reduced operational costs.

This guide offers engineers, operators, and procurement specialists comprehensive insight into quick installation, daily maintenance, energy efficiency, and after-sales support, positioning the KYB-50 Diesel Engine with Flow Meter as a versatile and dependable choice for industrial applications worldwide.

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